A gear and roller that are not lubricated are subject to more friction and wear. While these components are not immediately obvious, a proper lubrication process can prevent premature failure of the parts and extend the life of the machine. There are two basic methods of lubrication: oil bath and splash lubrication. Oil bath lubrication uses oil baths, which can result in contamination and high maintenance costs. Another issue with oil baths is the waste oil produced, which can be toxic. Self-lubricating gearing designs do not suffer from these issues. One way to reduce the need for lubrication in a gear and roller system is to replace it with a plastic-metal composite. Plastic-metal composite equipment can withstand a wide range of temperatures and loads, and do not require lubrication. The plastic materials used for this equipment are crystalline and have low inertia, so they can be operated in a wide range of temperatures without any loss of performance. One such material is Lauramid, a product from Intech Corp. that has a uniform thickness and absorbs resonance better than steel gears, which results in a reduction of noise levels by up to 6 decibels. Initial research studies were performed with the use of a twin-disk examination rig, a specialized machine for measuring the coefficient of friction between lubricant film and equipments. You can get more info here on these self lubricating gears. Another method of lubrication involves a forced oil circulation method. This technique applies lubricant directly to the gears. The oil pump drops the lubricant on the gears through a delivery pipe. Duolec, which is LE's proprietary liquid additive, imparts unique synergistic properties to the lubricant that minimizes energy and downtime. In addition to saving energy, oil-based lubrication is proven to increase gear and roller life. The system employs a non-metal gear, which is self-lubricating, and a metal driven gear. The keyless retaining device, coupled with an increased shaft tolerance, reduces noise during operation and reduces maintenance time. Unlike a conventional gear and roller system, non-metallic gears have a longer service life. They also reduce bearing load and provide a higher level of efficiency than standard gearing. The non-metal gears of the present invention are more durable than steel gears and reduce noise by up to 6 decibels. Compared to steel gears, the Intech PowerCore Corporation self-lubricating gears can withstand high temperatures, heavy loads, and dirty environments. Moreover, they can be used in applications where grease is not easily available. The lubricant in these gears should also protect the bearings and the tooth-shaped gear teeth. The H1 Quinplex White Gear Oil is an NSF H1 registered product that is odorless, tasteless, and irritant-free. It is especially suitable for heavily loaded food-processing gear. It contains tackifiers and a proprietary additive called Quinplex(r). Check out this related post to get more enlightened on the topic: https://en.wikipedia.org/wiki/Self-lubricating_chain.
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